Time for a quick update to bring this thread up to date.
Oct 2012 on the last day of a weeklong BBRSP ride I broke the rear aluminum subframe. This is a known weakness of the bike but being stubborn I didn't take preventive measures and rode with a tail bag full of tools. The rock pounding finally took it's toll. Mileage at this point is 13,854
Almost embarrassed to admit but I let the bike sit for an entire year without action. Having multiple bikes gives you options and I always pick riding over wrenching. Did woods riding on the 2 stroke, then bought a vintage MX bike and started racing a little and then bought a VStrom and used that as my dirt road bike. Then LA-Barstow to Las Vegas came around again and the Husky is the only bike I wanted to use for that ride. So with that fast forward to Nov 2013.
Stock Yuasa battery sat connected the entire year, not even a second of battery tender and I didn't start the bike even once. Figured the battery would be toast and planned to replace it. But my DMM measured ~12.2V to my surprise. So hooked up the battery tender and after only 5 hours was fully charged. Wow! I'm sold on Yuasa now.
Rear subframe removed and carted off to G-Town. Very special thanks to TWT'er JMZ for his fine welding skills.
He did an excellent job repairing the breaks and then we added an extra gusset on each side to strengthen the subframe. It is now way stronger than stock and no worries about breaking again. I loaded 35-40 lbs on my rack and rode some rough and high speed terrain from LV to Barstow prior to the ride and no issues. When subrame originally broke I was only loading it with 10 lbs. or less.
Drained gas in tank, cleaned air filter, checked valves for 3rd time (still w/i spec, only a single shim changed since new) and put in a new spark plug (first plug change). The rejuvenated Yuasa fired the bike right up and hasnt given me a slow crank since. Even with plenty of near freezing mornings out west with extended cranking. Also since FI no carb cleaning required and no jetting worries either. I was even tempted to use the year old gas but decided against it. Trip west had us riding from 28 ft above sea level to 9,000 ft and no noticeable loss of power. Not a single burb, hiccup or fart..absolutely flawless.
Mt. Lemmon - Tucson AZ, snow in the desert in November. Found snow and ice 30 miles from Las Vegas a week later also.
outskirts of Las Vegas NV, ready to start riding away from the bright lights. Didn't hit pavement until Barstow CA
Sep/Oct 2012 my hydraulic clutch had developed a leak and I was refilling/back bleeding daily at BBRSP. Problem was a leaking o-ring in the clutch actuator slave. Found a close enough sized replacement at Fastenal, bag of 25pcs for $1.80. No leaks now for one month and 1,300 miles and I have two dozen spares if needed.
Also had developed a slight oil drip from the shifter seal. I attributed some of this from banging the gears for a week at BBRSP with very minimal to no clutch use. Then sitting for a year on the sidestand got the leak going more. I replaced the seal using blind technique and all good now. Not a single drip since replacing. $6 part ordered from Husky dealer.
Noticed a slight coolant seep from the resovoir tank. It has a threaded brass insert for bolting to the mounting bracket. Seep was coming from around the insert. I fixed that by adding an o-ring from 50pc o-ring assortment package from the 99 cent store. Cost $1.08
Put fresh Dunlop D606's front and rear and headed out west. Did 5 days of incredible riding over every extreme of terrain you could imagine. Snow, ice, slush, mud, water, rocks, gravel, sand, more sand and then some more sand 2 ft. deep for miles on end. Did I mention the sand? Dont even think about riding LA-Barstow to Las Vegas if you're not comfortable riding sand that would have many turning around and going home.
No issues on the trip and since coming home have ridden single track at SHNF. Ok granted the Husky is not the preferred tool for that job but still had some muddy fun and a freezing night ride the 70 miles back home. That is what a dual sport is all about, ride to ride and then ride home. All on a single tank of gas and even without the low fuel light coming on thanks to my Safari Valdez.
Now bike is at 15,186 miles
Summary 13,800+ miles in first year
one year of hibernation
1,300 miles of rough dual sport in 3 weeks
minimal issues, never left me stranded
minimal repair/maintenance costs
high fun factor
highly recommended
Now that I have the bike back in shape it's like I have a new bike and honeymoon time all over again. Will probably rack up plenty more miles in short order and neglect the other bikes for awhile. That's the way I roll, catch you on the trail, road or somewhere in between.
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