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Honda VFR oil cooler swap.

Joined
Apr 4, 2009
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So when I think something isn't how it should be. I do something about it. VFRs run hot and I still can't figure out why they put such a small oil cooler on a bike that runs side coolant rads. So an '00-'01 RC51 oil cooler is in order.


I'm tired of the oil and coolant cooling system on this bike so I'm gonna use my high school and some college brain to do it how the brainy acts over on the little island should have done it. I might get a raging brainer over this.


Here's the three Honda's. From top to bottom. 5th gen - 6th gen - RC51 ('00-'01)

VFRoilcoolermod1Large.jpg



5th gen cooler

5thgenvfroilcooler1Large.jpg


5thgenvfroilcooler2Large.jpg


5thgenvfroilcooler3Large.jpg


5thgenvfroilcooler4Large.jpg


5thgenvfroilcooler5Large.jpg



6th gen

6thgenvfroilcooler1Large.jpg


6thgenvfroilcooler2Large.jpg


6thgenvfroilcooler3Large.jpg


6thgenvfroilcooler4Large.jpg


6thgenvfroilcooler5Large.jpg



RC51

RC51oilcooler1Large.jpg


RC51oilcooler2Large.jpg


RC51oilcooler3Large.jpg


RC51oilcooler4Large.jpg


As you can see. The ports are a tad bigger.

RC51oilcooler5Large.jpg


RC51oilcooler6Large.jpg




GSXR 1000

GSXR1000oilcooler1Large.jpg


GSXR1000oilcooler2Large.jpg


GSXR1000oilcooler3Large.jpg
 
Got her done.

Loosened the stock cooler and let it hang.

VFRoilcoolerswap1Large.jpg


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I was hoping I wouldn't but I had to drain the oil. I tried using an 8mm wrench, but the bolt started stripping. Had to get a socket on them.

VFRoilcoolerswap2Large.jpg


VFRoilcoolerswap3Large.jpg



Once the oil drains, then you can unbolt the oil lines from the engine.

Left side.

VFRoilcoolerswap4Large.jpg


VFRoilcoolerswap6Large.jpg


Right side.

VFRoilcoolerswap5Large.jpg


VFRoilcoolerswap9Large.jpg



Luckily the O-rings look brand new. Not even smashed.

VFRoilcoolerswap8Large.jpg


VFRoilcoolerswap7Large.jpg



Might as well wash the lines. Just tiny spot rust here and there. Maybe I'll order new ones or have them powder coated.

VFRoilcoolerswap11Large.jpg


VFRoilcoolerswap12Large.jpg


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Time to temporary mount the RC cooler.

VFRoilcoolerswap15Large.jpg


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The mount on the cooler is more offset than the stock one. It'll be a little closer to the right rad.

VFRoilcoolerswap17Large.jpg



Here's the fun tedious fun part. Bending the lines to fit. You'll be pulling them out and putting back multiple times. The right one I used a rubber mallet. I placed the right oil line on the ground with the cooler mount upward. I smacked it down with the mallet. No science there.

VFRoilcoolerswap18Large.jpg


VFRoilcoolerswap19Large.jpg



The left side you have to twist the oil cooler line where it bolts to the cooler. I used a pair of pliers and my manly strength. Of course a vise would have made it easier.

VFRoilcoolerswap29Large.jpg



Once they're lined up as good as possible, get the engine side ready.

VFRoilcoolerswap20Large.jpg


VFRoilcoolerswap21Large.jpg



The middle o-ring is what I used. I also used one smaller one to fit inside that one. Double the sealing. LOL

VFRoilcoolerswap23Large.jpg


VFRoilcoolerswap24Large.jpg


Bolt the oil cooler lines on first, then bolt the cooler to it's brackets second, and last bolt the engine side of the oil lines.

VFRoilcoolerswap25Large.jpg


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The right side does have a slight problem. Since the line is lowered from the oil rad being taller.

VFRoilcoolerswap28Large.jpg



The left side has no problem with hitting anything.

VFRoilcoolerswap30Large.jpg
 
Your bike a 5th or 6th Gen?

I'd be all over this mod if mine wasn't running cold instead of hot :doh:
 
Looks like a good mod Brandon. Definitely an upgrade - just make sure you are still getting good oil flow through those lines. There was a guy on the ZRX board that just cooked his top end because he installed an aftermarket oil line with the wrong banjo bolt :doh:
 
If the RC51 cooler was basically a "bolt-in mod", he'd need to have a 5th-gen VFR.
thats what I was thinking looking at the coolers, but wasn't sure from the pics as some looked very 6th Gen.
 
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