This little bracket was going to be a super easy draw. First just grab a few measurements off of the bracket, figure out how thick I wanted the entire thing to be (I settled on 4mm), and then measure the little DC converter box that I wanted to mount, and add some space for me to drill a hole for a ziptie to hold everything. Once I had those numbers figured out, I started with an overall sketch.
For your first lesson in Fusion, EVERYTHING starts as a sketch. Well, maybe not everything, but pretty much everything. And you can have LOADS of sketches for one thing, depending on how complicated it is.
First sketch, super simple.
Once that sketch is done, I extruded that to the thickness I wanted and then I could start sketch number 2.
Yes, this is an isometric view, which is not how it was sketched, but it shows that the base has been extruded and that Sketch 2 or what I renamed as "Top" is actually sketched on top of the extrusion from Sketch 1 or what I renamed as "Base". Now without going into a ton of the details here, there is one hole drawn out, then that hole is mirrored across a center line, and then those two holes are mirrored across a perpendicular center line to make the 4 hole pattern. You can do this 10 different ways, and all of them are right or wrong depending on who you ask. I've drawn all 4 individually, I've drawn one and just use the pattern tool to get them where I need, but in this instance, I mirrored them. The one good thing about mirroring them, is that if I need to go back and adjust them slightly bigger or smaller, I just adjust 1 and the rest follow suit automatically. If I don't want that to happen, then I would choose a different way of modeling it.
Those dotted lines are construction lines which is what you use for constraining your parts and pieces of a sketch. So if you look at the non-dotted lines, you will see that all those measurements and symbols are really just there for 5 actual parts of the sketch. There are 4 holes and a square box. The holes will be extruded -4mm into the base for a cut operation, and the square will be extruded +20mm for the little water drip protector for the power supply. If I was really thinking, and wanted to, I could have enclosed it up and over the top of it, but then I would have needed supports and I didn't want to go that far for this one. If it rains that hard, I'll pack it up in the top box.
Once that is done, then you have this thing:
The only thing left to do is make it nice looking and where it matches the curves of the mount so it doesn't stick out and look silly. So I measured the corner radius' of the mount, and then filleted the corners of the mount. I did the same to the little shelf thing to get rid of sharp edged and it is good to go.
Next up, is to export this as an STL file. STL's are what slicers look for to then convert into gcode files that the printers use. We can get more into the weeds on STL's and gcode, but that will be for another discussion.
Into the Prusa Slicer it goes:
From here, all the things you can tweak from the printer standpoint are in this software. This one is super simple. I chose PETG for the plastic type, I know I wanted .2 layer height, and I'm going for 100% infill. I don't need supports, and then it is time to slice.
Sliced!
The top left, you can see what portions of the print are what. And in the bottom left you can see the time to print, how much filament it will use, and an approximate cost to print. If you look at the image, you will see the actual lines that it will print. This one isn't very interesting at 100% infill, but if I change the infill to say, 15% and change the patter to "stars" then when I bring that orange slider down to where the printer will be printing the base, you will see the infill pattern.
So that is what you would see (and print) if you chose 15% infill and stars as the infill pattern for this. I wanted 100% infill for reasons that we can discuss later on if anyone likes, and then sent it to the printer.
I don't have any photos of it printing so you will just have to use your imagination for that one. But about an hour later, I had one of these little contraptions that I could then go out and shorten the wires on my GPS power supply, and then put everything together.
Does this help at all?